Shenzhen Flourish Legend Limited

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Vacuum Casting Service

As a leading provider of vacuum casting services, our state-of-the-art vacuum casting factory delivers high-quality prototypes and end-use parts with precision and fast turnaround. Specializing in vacuum casting prototyping, we replicate complex geometries with fine details, ideal for functional testing and low-volume production. Our expertise as a reliable vacuum casting manufacturer ensures durable vacuum casting machine parts for automotive, aerospace, medical, and consumer electronics industries. We offer a wide selection of vacuum casting materials, including ABS-like, PP-like, high-temperature-resistant, and flexible resins, tailored to mimic final production materials. From rapid silicone mold fabrication to post-processing (painting, plating, texture finishing), our vacuum casting services streamline product development with cost-effective, high-fidelity solutions. Whether you need functional prototypes, small-batch production, or bridge manufacturing, trust our vacuum casting factory to accelerate your time-to-market.

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Vacuum Casting Service

Vacuum Casting Process in Rapid Prototyping

  • Prototype and mold preparation: Make or obtain a prototype or mold that needs to be casted. This can be a prototype made by 3D printing, CNC machining or other methods.

  • Mold assembly: Install the model into the mold, making sure the model is in the correct position and orientation.

  • Apply mold release: Apply a mold release agent to the contact surface between the prototype and the mold to ensure that the mold and casting can be easily separated after casting.

  • Vacuum chamber preparation: Prepare the vacuum chamber, making sure it is clean, and install the vacuum system, including vacuum pumps and gas handling equipment.

  • Material preparation: They are usually resins that are heated and processed to the desired chemical composition and temperature requirements.

  • Vacuum casting: The prepared resin material is loaded into the induction melting furnace and heated to the appropriate casting temperature under vacuum conditions. Vacuum conditions help reduce gas inclusions and impurities.

  • Injecting resin: Once the resin reaches the appropriate liquid state, liquid resin is poured into the cavity of the model.

  • Cooling and solidification: The resin is allowed to cool and solidify within the mold, forming the desired vacuum mold casting.

  • Model and casting separation: Once the casting has completely cooled, remove the casting from the mold. Because of the use of a mold release agent, the casting can be separated from the mold relatively easily.

  • Remove remaining material: Trim and remove any remaining vacuum mold casting material from the casting, such as flash or sprues.

  • Heat treatment (optional): Castings are heat treated as needed to improve material properties.

  • Testing and quality control: Inspection and quality control of castings, including dimensional measurements, X-ray or ultrasonic testing, to ensure they meet required specifications.

  • Secondary treatments: Carry out any necessary post-processing work such as surface preparation, cleaning and marking.

  • Packaging and delivery: Packaged castings can be delivered to the customer or used for further processing or assembly.


From Standard Vacuum Casting Services to Vacuum Pressure Casting, Our Dual-Mode Service Scales with Your Needs

AdvantagesDescriptions
High ComplexityVacuum casting services enable the realization of highly complex structures and geometric shapes, offering limitless possibilities for your designs. By eliminating the limitations of molds, it can accurately replicate intricate details, from curved and tilted surfaces to internal cavities, opening the door to innovation.
Excellent Material Selection

Vacuum Casting service provides a wide range of material options to meet the needs of different industries and applications. Whether you require flexible and durable elastomers or robust and rigid plastics, you can choose the appropriate materials based on specific project requirements, ensuring optimal performance and quality

Superior Surface QualityVacuum Casting delivers exceptional surface quality for your products. By using highly precise molds and a vacuum environment, it eliminates the risk of bubbles and defects, ensuring a smooth and uniform surface finish for your products, and achieving a perfect appearance and tactile experience.
Cost-Effective Innovation

Vacuum Casting offers opportunities for cost-effective innovation. Compared to traditional manufacturing methods, it reduces tooling and vacuum casting cost. You can engage in rapid iteration and vacuum casting prototyping with lower investment risks, accelerating product development cycles, and enhancing market competitiveness

Beyond PrototypingVacuum Casting is not limited to prototyping but is also applicable for small-batch production. You can consistently use the same process throughout the product development, quickly manufacturing high-quality end-use vacuum casting machine parts, and speeding up time-to-market while maintaining design consistency and quality.
Complex Component FitVacuum Casting can accurately replicate complex components while maintaining their internal structural integrity. Whether it involves internal channels, cavities, or intricate assemblies, this technology ensures the accuracy and consistency of the components, meeting your highest requirements.
High-Temperature ToleranceVacuum Casting offers material options with high-temperature tolerance. For applications that require withstanding high-temperature environments, such as automotive engine parts or industrial equipment components, this technology provides heat-resistant and wear-resistant materials, ensuring long-term stability and reliability.
Rapid Design Validation

With vacuum pressure casting, you can quickly validate the feasibility and reliability of your designs. Using rapidly produced parts, you can conduct real-life testing and evaluation, proactively identify and address potential issues, ensure design accuracy and reliability, and reduce costs and risks associated with later modifications

Flexibility in Batch ProductionVacuum Casting demonstrates flexibility and adaptability in small-batch production. You can adjust production based on market demand and order quantities, without the need for large-scale investments and inventory, reducing risks and improving production efficiency.
Minimal Post-Processing Vacuum Casting provides near-finished parts, reducing the need for extensive post-processing. Through process optimization and material selection, it offers high precision and aesthetically pleasing vacuum casting products, reducing processing time and costs while improving overall efficiency.




Vacuum Casting Parts Custom or Wholesale

Household Parts
Household Parts
Electronics Parts
Electronics Parts
Automotive Parts
Automotive Parts
Vehicle Parts
Vehicle Parts


Vacuum Casting Vs Vacuum Forming

Vacuum Casting Vs Vacuum Forming

CategoryVacuum CastingVacuum Forming
Typical ProductsHeadphone housings, gears, medical prototypesFood containers, automotive interior panels
Structural Complexity★★★★★ (3D intricate parts, inserts)★★☆☆☆ (Only shallow-drawn shapes)
Surface FinishHigh-gloss/matte/textured (injection-molding-like)Limited to smooth or light textures (material-dependent)
Material OptionsPolyurethane, epoxy, silicone-like resinsABS, PET, PVC, PP (thermoformable sheets)
Tolerances±0.1~0.2mm (near-injection-molding precision)±0.3~0.5mm (depends on mold & material)
Tooling CostLow (silicone molds, 100 100~100 1,000 per mold)Moderate (aluminum molds, 1k 1k~1k 10k)
Economical Batch Size1–500pcs (ideal for prototypes & small batches)1,000–1M+ pcs (for mass production)
Lead Time3–7 days (with post-processing)1–3 days (high-volume orders faster)
Best ForFunctional prototypes, complex geometriesThin-walled parts, packaging, large panels


Industrial Grade High Temperature Resistant Vacuum Casting Materials Library


Ultra-High-Temperature Stability

Our vacuum casting materials library includes specialized resins that withstand up to 150°C, perfect for automotive underhood components and industrial vacuum casting plastic parts under extreme thermal stress.

Wide Industry-Specific Selection

As a leading vacuum casting company, we offer vacuum casting plastic and vacuum casting metal compatible materials—from ABS-like for prototypes to glass-filled nylon for structural end-use parts.

Certified Performance Materials

All vacuum mold casting resins meet ISO, UL, and RoHS certifications, ensuring biocompatibility, flame resistance, and mechanical durability for medical, aerospace, and defense applications.

Custom Blending & Rapid Testing

Need a proprietary mix? Our vacuum casting materials lab can develop modified formulations (thermal/UV/chemical-resistant) and deliver validated test samples in 72 hours.

Flourish Legend - One-stop Manufacturing Solutions Expert
Prototyping, Mold Manufacturing, Injection Molding, CNC Machining, Sheet Metal Manufacturing, Stamping six business capabilities.

ISO International Quality Management System

Equipped with ISO 9001 certificate, we are able to support your OEM/ODM production.

Quality Control

We will check color, appearnce and tolerance by qulity control at every step during manufacturing process.

Low & High Volume Manufacturing

Besides high-volume production, we can also provide good solutions for your low-volume production (MOQ》1) with prototyping process.

Competitive Price

Our continuous investments in equipment and QC systems help us to get higher efficiency and quality which decrease reject ratio and increase market competitiveness in delivery qualified parts on time.

Reliability and Stability

Our 24 hours | 3 shifts production systems help your parts get into markets quickly and steadily.

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